Engineered Thermoplastic and PVC Compounds for HVAC Systems

High-Performance Thermoplastics & Custom PVC Compounds for Air Handling & Ventilation | Fire-Resistant + Energy-Efficiency

HVAC systems demand materials that deliver exceptional thermal stability, fire resistance, and long-term durability to ensure safe and efficient operation in residential, commercial, and industrial environments. Aurora Material Solutions provides advanced PVC compounds and engineered thermoplastics that enhance airflow efficiency, moisture resistance, and regulatory compliance for ducting, air handling units, enclosures, and ventilation components.

Aurora Material Solutions offers durable, high-quality ETP/PC polycarbonate for HVAC applications.

Why Material Selection Is a Critical Component in HVAC Applications

Whether you’re manufacturing ductwork, blower housings, insulation components, or air filtration systems, our materials provide the performance characteristics needed to meet stringent building codes & energy efficiency standards.

HVAC components face constant exposure to temperature fluctuations, moisture, chemical cleaning agents, and mechanical stress. The right material choice directly impacts system efficiency, fire safety, indoor air quality, and long-term maintenance costs.

Fire Safety & Compliance: Materials must meet UL 94, FMVSS, ASTM E84, and NFPA fire safety codes for residential and commercial installations
Thermal Stability: HVAC ducting, enclosures, and insulation must maintain structural integrity across wide temperature ranges without warping or degradation
Moisture & Mold Resistance: Condensation and humidity exposure require materials that prevent mold growth and maintain indoor air quality
Energy Efficiency Standards: Materials must support ASHRAE, LEED, and Energy Star compliance for energy-efficient building designs

Our AuroraTec™, AuroraGuard™, and AuroraFlex™ product lines deliver the flame-retardant, thermally stable, and impact-resistant properties essential for safe, long-lasting HVAC systems.

Contact Us About Your Specific HVAC Solution!

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High-Performance Engineered Thermoplastics and PVC Compounds for HVAC Applications

Aurora Material Solutions - Our rigid PVC compounds offer a wide processing window, available in both pellet & powder form offer versatility in engineering & manufacturing of ducting & ventilation components.

HVAC Ducting & Ventilation Systems

Our rigid PVC compounds offer a wide processing window, available in both pellet & powder form offer versatility in engineering & manufacturing of ducting & ventilation components.

AuroraTec™ interior grade rigid PVC compounds are ideal for use as ventilation components in HVAC systems. These materials provide excellent fire resistance, thermal stability, and moisture resistance for air ducts, ventilation tubes, exhaust systems, and industrial HVAC ducting applications.

The materials can be used as stand-alone compounds or as structural substrates with capstock in two-part systems for applications requiring high weatherability.

Air Handling Units & Enclosures

These materials offer impact resistance, noise-dampening properties & dimensional stability.

AuroraGuard™ ABS compounds combine the strength and rigidity of acrylonitrile and styrene polymers with polybutadiene rubber toughness, making them excellent for blower housings, air handling unit panels, and HVAC system enclosures.

AuroraGuard™ PC (polycarbonate) compounds provide outstanding impact strength, excellent colorability, and superior heat resistance for demanding HVAC enclosure applications. PC/ABS alloys deliver the perfect balance of impact strength, heat resistance, and aesthetic quality for control panels and equipment housings.

Aurora Material Solutions - Our thermoplastics & polymer formulations for HVAC materials offer impact resistance, noise-dampening properties & dimensional stability.

Aurora Material Solutions - Our thermoplastic & polymer formulations can be formulated with improved low-temperature tolerance for applications exposed to varying climate conditions.

HVAC Insulation, Seals & Gaskets

Our materials can be formulated with improved low-temperature tolerance for applications exposed to varying climate conditions.

AuroraFlex™ flexible PVC compounds provide cost-effective solutions for HVAC seals, gaskets, and insulation components. Available from 35A to 95A Shore A durometer with specific gravities from 1.15 to 1.65.

AuroraFlex™ SBS and SEBS compounds offer high-performance durability with excellent processing properties. These TPE options are available from 10A to 50D durometer hardness, providing the flexibility and sealing performance needed to prevent air leaks and maintain HVAC system efficiency.

Flame-Retardant & Energy-Efficient HVAC Components

Our materials meet strict fire safety regulations while supporting energy-efficient system designs.

AuroraGuard™ compounds provide high-heat, low-smoke zero-halogen, and flame-retardant properties ideal for HVAC applications requiring elevated temperature performance.

AuroraGuard™ compounds are used in flame-retardant applications for HVAC systems and can be color matched with UV additives to pass OEM accelerated weathering and two-year outdoor weathering tests for outdoor equipment applications.

Aurora Material Solutions - Our thermoplastic & polymer formulations are engineered to meet strict fire safety regulations while supporting energy-efficient system designs.

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Why Make Us Your First Choice in Custom Material Solutions for HVAC?

Our extensive offering gives you the foundation for a high-performing material compound solution designed to meet your product needs:

Fire Resistance & Safety Compliance

Meets strict fire safety regulations including UL 94, FMVSS, ASTM E84, and NFPA standards
Self-extinguishing options available for high-risk commercial and industrial environments
Low-smoke zero-halogen (LSZH) compounds minimize toxic fume generation

Thermal Stability & Heat Resistance

Maintains structural integrity in fluctuating temperature environments
PEI compounds rated for continuous use up to 340°F (170°C)
Prevents warping, degradation, and material breakdown under thermal cycling

Moisture & Mold Resistance

Prevents condensation-related degradation in HVAC ducts and enclosures
Reduces risk of mold, mildew, and bacterial growth for improved indoor air quality
Antimicrobial additive options available for sensitive environments

Lightweight & Durable for Easy Installation

Easier handling and installation compared to metal components
Reduces overall weight load on building structures
Outstanding impact resistance

Sustainability & Recyclability

Available in low-VOC and recyclable formulations
Supports sustainable HVAC system design and LEED-certified projects

Helpful Resources for HVAC Manufacturers

Frequently Asked Questions

What are the best plastic materials for HVAC ducting and air handling units?

The best plastics for HVAC applications depend on the specific requirements. For ducting and ventilation components, AuroraTec™ interior grade rigid PVC compounds offer excellent fire resistance, thermal stability, and moisture resistance. For air handling unit housings and enclosures, AuroraGuard™ ABS and PC compounds provide outstanding impact strength and dimensional stability. For seals and gaskets, AuroraFlex™ flexible PVC and TPE compounds deliver the flexibility and sealing performance needed to maintain system efficiency. Our technical team can help you select the optimal material based on your temperature, fire safety, and performance requirements.

How do flame-retardant PVC materials improve HVAC safety?

Flame-retardant materials are engineered to resist ignition and limit fire spread when exposed to heat or electrical faults. Our materials meet UL 94, FMVSS, ASTM E84, and NFPA fire safety codes required for HVAC installations. Self-extinguishing options prevent small ignition sources from becoming catastrophic fires. Low-smoke zero-halogen (LSZH) formulations minimize toxic fume generation during fire events, protecting building occupants and first responders.

Are Aurora’s HVAC plastic materials recyclable and sustainable?

Yes, Aurora offers multiple sustainable material options for HVAC applications. Our PC and PC/ABS grades can be provided with recyclable content. Most AuroraFlex™ TPR formulations are 100% recyclable and RoHS compliant. We offer low-VOC and phthalate-free formulations that support LEED-certified green building projects and meet environmental regulations. Our materials help HVAC manufacturers achieve their sustainability goals without compromising performance.

How does PVC compare to metal for HVAC ducting?

PVC and engineered polymers offer significant advantages over metal in many HVAC applications: lighter weight for easier installation and reduced structural load, excellent corrosion and moisture resistance, lower thermal conductivity for improved insulation, reduced noise transmission, and cost-effectiveness for high-volume manufacturing. Our rigid PVC compounds provide comparable durability to metal while offering superior resistance to condensation-related degradation and chemical exposure from cleaning agents.

What temperature ranges can your HVAC materials withstand?

Our materials cover a wide range of temperature requirements for HVAC applications. AuroraGuard™ CPVC compounds provide high-heat performance for elevated temperature environments. AuroraGuard™ PEI compounds are rated for continuous use up to 340°F (170°C). For low-temperature applications, AuroraFlex™ flexible compounds can be formulated with improved low-temperature tolerance for HVAC systems operating in cold climates. Our technical team can recommend the optimal material based on your specific temperature exposure requirements.

Brands & Materials

Aurora Material Solutions HVAC Brands

Aurora Material Solutions HVAC Materials

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Ready to take the next step?

Every application is different, so your compound should be too. Aurora’s technical sales team works alongside your engineers to develop a custom-formulated solution precisely matched to your performance requirements, processing needs and compliance standards. Let’s partner and solve it together. Reach out to us today.

PARTNER WITH YOUR SALES REPRESENTATIVE TODAY!

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